Plant Highlights


  • One conventional moulding line with box size-520x520x200 mm(Casting weight 2 to 45 Kg).
  • One set of ARPA 300 Jolt squeeze semi automatic molding machine installed with mould handing line.
  • Two Inductotherm induction melt furnaces with state of the art controls and charging accessories.
  • Complete green sand system with Siemens PLC automatic controls and distribution conveyers.
  • Two EOT cranes of 3 Tons each for material handling.

Machining Capability

  • CNC Turning Centers Dia 200 chuck to 400 chuck - 9 No's
  • VTL – Dia 400 Chuck & Dia 500 Chuck - 4 No's
  • Vertical machining centers with Double pallet - 6 No's
  • Vertical machining centers with 4th axis - 17 No's
    • Machining Diameter Ranging from 25mm to 500 mm
    • Weight of single machined component up to 60 Kg
    • Table capacity – 1000 Kgs wt & max dimn of 1000x500x600

Vertical Machining Centers: 23 nos

  • With 4th axis attachment – 9 Nos.
  • With Indexing head – 7 Nos.
  • With Double pallets attachments – 6 Nos.

CNC: 9nos.

CNC Vertical Turning Lathes: 4nos


Foundry Manufacturing Facilities


Finishing Line
  • Shot blasting(0.5T) –Hanger type.
  • Swing frame grinders.
  • Bed grinders
  • Pneumatic grinder
  • Milling machine
  • Oil dipping /Painting
Moulding
  • 40 Moulds/Hour
  • Casting Wt – 2 to 45 Kgs

ARPA 300 Molding machine 1 pair with box size of 520x520x200mm & fully automated sand plant with PLC control.


Metallurgy Lab

Equipment Manufacturer
Spectrography Spectro Bruker (32 Elements)
Micro Scope Metavis (With CCD Camera)
Image Analyzer Metavis Software
UTM FSA -600KN
Hardness Tester BHN Meter OPAB
CE Meter Ajay Syscon

 

UTM – FSA 600KN

Hardness Tester - BHN Meter OPAB

Metavis 108 N+ 25 element spectrometer

Image Analyzer – Metavis software


Sand Testing Facilities

  • Infrared moisture Tester
  • Sand Rammer
  • Permeability Meter
  • Green Compression Strength machine
  • Sieve Shaker
  • Clay washer
  • Muffle Furnace
  • Mould Hardness tester

 

Washing Machine

Dia-1000 x H-350 x Capacity-500/kgs min

Millipore Tester